I put together the leg assemblies for the folding workbench today.
The uprights are red oak and the cross-pieces are ordinary Home Despot pine. Doing it all out of oak would
- be more expensive.
- considerably increase the weight of the bench. This thing is supposed to be portable. If Roy Underhill offers to arm-wrestle with you, politely decline.
When you are working wood without electricity, you really notice the differences between species. Oak is a lot harder than pine. Even with a traditional hand drill, the drill bit get quite hot. Ripping (sawing longways) a board is much tougher. The difference is not nearly as striking for cross-cut sawing or planing.
Roy Underhill’s design calls for half lap-joints for the top cross-pieces and mortises and tenons for the lower ones. I wimped out and used half-laps for both. Extra screws should make it strong enough.
So now I have a bench top and bench legs. The next step is to put them together and see if the whole thing is viable. There are a lot of other things to do if that proves to be the case. No point in worrying about them otherwise